Equipment for the production of plastic bumpers

  • 1 How much money is needed to organize the production of bumpers for a car
  • 2 Bumpers manufacturing technology
  • 3 How much money is needed to start a business
  • 4 How to choose equipment
  • 5 Which OKVED should be specified for the production of bumpers for cars
  • 6 What documents are needed to open
  • 7 Which taxation system to choose for the production of bumpers for auto
  • 8 Do I need permission to open
  • 9 New to the car bumper business

A bumper is a structural element of a car that is most often damaged, as a result of which it becomes necessary to replace it.

Genuine spare parts are not cheap, and Chinese counterparts often do not match in size and have low wear resistance.

This is why the demand for bumpers for low-priced cars, but acceptable quality, remains high and the production of bumpers is not a bad idea for business.

A highly profitable business can be organized in the production of these structural elements for cars:

Anyone who understands the device of a car and has a certain start-up capital can start a business in this direction.

How much money is needed to organize the production of bumpers for cars

Start-up investments in setting up a business for the production of bumpers for cars are about a million rubles.

This amount is required for the purchase of a batch of materials, as well as equipment for the manufacture of bumpers.

Part of the funds will need to be invested in renting premises with an area of ​​about 30-50 square meters.

At the initial stage, you can even make bumpers in your own garage.

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Chips and scratches form on the bumper during operation. Sooner or later, the car owner has to replace it. The demand for bumpers will always be stable and high.

Premises rental

To open a bumper manufacturing business, investment capital is required from about 700,000 rubles. At the initial stage, a businessman must study the offers on the market of similar companies, identify shortcomings and find out which cars are in great demand among car owners.

In addition, you need to register a business. To do this, contact the tax office at the place of residence with all the necessary documents.

At the very beginning of organizing a bumper manufacturing business, you need to decide on the choice of premises. There are several solutions to this problem:

  • The property already has a large garage. The most optimal option to keep additional costs to a minimum. It is enough to install the equipment and you can start working.
  • Rent a garage or box. In this case, you will have to pay about 30,000 rubles.
  • Joint rent. This idea can be used if there is a car repair workshop in the area. Business in this case can be profitable, since the rental costs will be divided in half.

In addition, the size of the rental space should allow the storage of raw materials, finished products.

Staff

A small car bumper workshop does not need to hire a lot of people. But if you organize the business correctly, you will need to hire two or three craftsmen to produce custom bumpers. The experience and professionalism of the people received is important here. The flow of customers and the development of the organization depends on their result.

Organizing a business will also require an administrator who will negotiate with clients and monitor the execution of orders. You will also need an accountant for reporting. Employees will have to allocate almost $ 3,000 to pay.

Materials

Today in the automotive industry, bumpers are made from several types of plastics:

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A bumper is a structural element of a car that is most often damaged, as a result of which it becomes necessary to replace it.

Genuine parts are not cheap, and Chinese counterparts often do not match in size and have low wear resistance.

This is why the demand for bumpers for low-priced cars, but acceptable quality, remains high and the production of bumpers is not a bad idea for business.

A highly profitable business can be organized in the production of these structural elements for cars:

Any person who understands the device of a car and has a certain start-up capital can start a business in this direction.

Bumper Business

Demand creates supply, and there will always be demand for affordable car bumpers. That is why a business idea like your own bumper machine has a right to exist. Moreover, there are already a lot of instructions on the Web on such a topic as organizing all the necessary processes in detail. If you wish, you can even find rough estimates of the cost of creating such a business from scratch. Having studied them in detail, as well as comparing the indicators with data from suppliers who actually offer such products, you can get the cost of the finished production.

Features of production technology

Molds for auto parts must be made of high-strength steel, the number of cycles that the mold will withstand without the formation of a flash on the surface of finished products depends on its characteristics. Since steel with high hardness is more difficult to machine, this increases the cost of the mold.

If you plan to manufacture body parts in small batches, PFs can be made of aluminum alloys, but they are designed for a shorter resource than steel ones. They also require a higher production culture, they can be damaged even at the setup stage.

When creating a tooling model, it is desirable to reduce the cost of an injection mold for car parts. This is achieved by reducing its weight and using specialized software that simulates injection molding processes.

Cost calculation

Every year more and more people prefer comfort, preferring to drive their own car. The number of personal vehicles is increasing, and, consequently, the number of road accidents is growing, the main part of which is minor accidents. That is why the business opportunities for repairing bumpers are truly endless - there will always be customers, and with a high-quality performance of the task, their flow will become constant. This work is simple, it does not require serious efforts and financial investments, all that is important is accuracy, knowledge of the basics and the presence of minimal experience, as well as the desire to succeed in this industry.

Contents

Workshop Registration

In any business, a serious approach is important, so it's important to start with the registration process. To become an Individual Entrepreneur, you need to contact the tax office, which is located at your place of residence. You need to take your passport and identification code with you, having previously made copies of these documents. The registration procedure itself consists of several main stages:

  • Fill out an application in accordance with the provided template
  • Specify OKVED 50.0 - this code includes the repair of bumpers of passenger cars
  • Pay the state duty in the amount of 800 rubles.

Licensing of this type of activity has been canceled, and therefore the documents will be ready in just 5 working days. The simplified tax system should be chosen as the taxation system, since this option is the most profitable. And after the formalities have been met, you can start organizing the business itself.

Choosing a room for work

First you need to decide on the choice of premises. There are four main options for solving this problem:

  • The property already has a garage - the optimal development of events, allowing you to reduce additional costs to a minimum. It is enough just to provide high-quality lighting at the object - and you can start working. Perhaps such a workshop looks not too prestigious, but loyal prices will pay off.
  • Renting a garage or box - you will have to pay about 30,000 rubles a month, while initially it is important to pay for the first and last month, and therefore the amount of start-up capital is already increasing by 1,000 dollars. But you can choose a room with the most convenient location.
  • Shared rental - this idea is worth using if there is already a small private workshop in the area that specializes in other car services. Such a business can be very profitable, because rental costs are divided in half, moreover, it is worth offering customers discounts for a complex order, thanks to which they will gladly take advantage of the "double" offer.
  • Buying / building a box is an actual decision if the property has a plot. On the one hand, this option requires significant financial costs, but on the other hand, it will serve the owner for more than one year. For 12-18 months, you will have to pay an amount for rent, which is identical to the cost of building a full-fledged structure, so you should consider this possibility.

The choice of the size of the premises also depends on the specifics of the business. If the future owner of the workshop plans to deal exclusively with the restoration of bumpers without painting, then a small garage will be enough for him. But to organize a functioning paint shop, you will need a more spacious room, the rent of which will cost no less than 50-60 thousand rubles a month.

The bumper is one of the most frequently damaged vehicle elements. This is due to its intended purpose - most of the impact energy is extinguished here when it collides with an obstacle. Therefore, all sorts of defects appear on its surface - scratches, chips, cracks, breaks.

In modern car models, plastic body kits are most often found - this material has a number of advantages over other options:

The production of bumpers is established mainly abroad, so our cost is quite high - it includes delivery costs, customs duties, etc. In this regard, in recent years, the production of bumpers made of plastic on their own has become more and more widespread.

Some motorists, if necessary, make a body kit for their own car so as not to overpay for an imported one. There are those who manually make such products not only for their own needs, but also for sale - we are talking about handicraft production. Well, someone has already managed to establish their own business, purchasing professional equipment for the production of bumpers and releasing goods in whole lots.

Individual production

Practice has shown that manual production of bumpers made of plastic can be done even alone. To do this, you do not need special equipment for the production of bumpers and a separate room - the work can be done in your own garage, using improvised means. As a rule, the one who is engaged in such activities combines it with the provision of services for various types of auto repair.

The work of making a bumper consists of several stages:

When it comes to a complex body kit configuration, it is made in parts, which are then glued together:

You can apply this method yourself in your own garage - you do not need any special equipment for this, only improvised means. With the manual method of making a body kit, materials handling skills are required, as well as attention and accuracy. This procedure is laborious, requiring a lot of time and effort.

Making bumpers using professional equipment

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